Offshore oil and gas platform at sunset
AI Integrity Intelligence · by industry

Where integrity risk runs highest:
Oil & Gas Refineries

Equipmate is the vendor-neutral intelligence layer for asset integrity — turning siloed corrosion, inspection, sensor, lab and SAP data into prioritized, defensible action. We start with corrosion in oil & gas refineries, the most universal threat to uptime, then extend across the broader process industries on the same platform. Augmentation, not rip-and-replace.

See wall loss coming

Catch hidden corrosion between inspections

Defend the decision

Traceable to API 571, RBI and IOWs

Lower containment risk

Fewer leaks, fewer surprise shutdowns

Sits on SAP

In-tenant, read-only — no rip-and-replace

Primary Industry · Refineries

Corrosion-first integrity intelligence

Corrosion is the most universal threat to refinery uptime — and the integrity data that should catch it sits in silos. Equipmate reads across them and turns it into prioritized, defensible action across three integrity functions.

Corrosion & integrity

See wall loss before it becomes loss of containment.

  • Hidden wall loss surfaced between periodic inspection rounds
  • Corrosion-loop tracking against integrity operating windows (IOWs)
  • Corrosion rate, remaining life and API 571 damage-mechanism scoring
  • IOW excursion alerting so threats are seen, not discovered at the next outage
  • Reads OT (sensors and historian) and lab data into one integrity model

Inspection & RBI

Inspect what's degrading. Not the calendar.

  • Risk-based inspection (RBI) prioritized at the location, not a program average
  • Wall-thickness trending and inspection-interval optimization
  • Inspection findings fed straight back into the integrity model
  • Both over-inspection and surprise interventions eliminated
  • Full audit trail for defensible, regulator-ready reporting

Reporting & SAP

From manual quarterly decks to closed loop.

  • Replaces manual quarterly integrity reporting with drafted, traceable reports
  • Answers integrity questions in plain language, with the evidence attached
  • Reads SAP, LIMS and documents in-tenant and read-only
  • Built for SAP-using refineries, where integrity data is most fragmented
  • Feeds the prioritized action back to your CMMS to close the loop
Purpose-Built

Built for refinery reality

Equipmate is designed for complex, high-stakes integrity environments — augmentation, not rip-and-replace.

Secure & compliant

In-tenant, read-only, with OT/IT segmentation, role-based access and full audit trails. Built to meet ISA/IEC 62443 and data sovereignty requirements.

Vendor-neutral

Reads across process historians, sensors, LIMS, documents and SAP — without ripping out the systems of record. Cloud or on-premises.

Scalable & flexible

From a single corrosion loop to enterprise-wide deployment across the process industries. The platform scales without degrading model accuracy or response speed.

Rapid time to value

Live integrity insight in weeks, not years. No lengthy implementation. On your data, pilot-to-production in a single operational cycle.

Engineer-centric

Designed for the integrity and reliability engineer. Defensible, traceable reasoning and workflows built for real-world adoption from day one.

Results

Integrity intelligence that pays back

Fewer leaks, fewer surprises, less unplanned downtime — the impact range integrity intelligence programs deliver across the industry in a refinery.

Industry ranges (US DOE FEMP · McKinsey · Deloitte · ARC / Gartner APM) and published refinery loss data; Equipmate pilot results to follow.

$2M–$20M+
Avoided loss per
critical event
20–40%
Reduction in
unplanned downtime
15–25%
Lower maintenance
costs
0.5–1.5%
Avoided rate-cuts
& throughput

Ready to see corrosion coming?

Our pilot is purpose-built for SAP-using refineries. We connect to your integrity data in-tenant, prove value on real corrosion loops, and document defensible ROI — in weeks, not years.

Augmentation, not rip-and-replace — Equipmate on your data, alongside your historian, LIMS and SAP.