Integrity engineers at a refinery

Design-Partnership Pilot · Corrosion Intelligence

Catch wall loss
before loss of
containment.

Equipmate's design-partnership Corrosion Intelligence pilot stands up a working integrity dashboard on your own data structures — in weeks, on your data, augmenting the systems you already run.

Live now Corrosion Intelligence is live in a design-partnership pilot — ingesting intrusive probes, UT sensors and lab chemistry to surface corrosion-loop health and integrity-window breaches before they become loss of containment.

What the pilot proves

Corrosion intelligence, proven on your structures.

Equipmate is a vendor-neutral intelligence layer that sits above your historian, UT-sensor, LIMS and SAP systems and turns siloed integrity data into prioritized, defensible action — augmentation, not rip-and-replace.

The pilot proves it on your own corrosion loops. We map each loop, score it against its integrity operating windows (IOWs), attribute the active damage mechanism (API 571), and flag what is degrading toward its limit — so wall loss is caught while there is still remaining life to act on.

The build runs on mock and sample data shaped to your tags; live integration with your IS team follows once the dashboard is validated.

The pilot flow

Ingest
Historian · Sensors · LIMSIntrusive corrosion probes, UT wall-thickness sensors and lab chemistry, normalized into one corrosion-loop model.
Assess
Corrosion-loop health & IOW alertingCorrosion rate, remaining life and integrity-operating-window breaches per loop and location.
Rank
Prioritized riskWhat is degrading and what matters first — at the location level, not a program-level average.
Act
Draft report & natural-language "Ask"A draft corrosion-monitoring report plus plain-language questions answered against the data.
What a pilot delivers

What you get from a corrosion intelligence pilot

Five concrete deliverables — a working integrity capability on your own data structures, not a slide deck.

Working integrity dashboard

Corrosion-loop health on your own data structures — rate, remaining life and damage mechanism per loop.

IOW alerting

Integrity-operating-window breaches flagged and prioritized — before a loop crosses its limit.

Natural-language "Ask"

Question your integrity data in plain language and get traceable, defensible answers back.

Draft corrosion report

A draft corrosion-monitoring report your team can review, edit and sign — generated from the live data.

Integration-readiness plan

A clear path from sample data to live historian / sensor / LIMS / SAP integration with your IS team.

The design-partnership model

How the pilot works

You are a co-design partner, not a customer at the end of a sales cycle. Low-risk, fast, on your data — shaping the product as it lands.

1

Scope the loops

  • Pick the corrosion loops and units that matter most
  • Agree damage mechanisms (API 571) and IOWs in scope
2

Shape the data

  • Build on mock / sample data shaped to your tags
  • Map your historian, UT-sensor and LIMS data structures
3

Stand up the dashboard

  • Corrosion-loop health, IOW alerting and "Ask"
  • Draft corrosion-monitoring report generated
4

Validate & co-design

  • Your engineers calibrate outputs against known cases
  • Refine loops, thresholds and report format together
5

Plan live integration

  • Integration-readiness plan with your IS team
  • Path from sample data to live historian / LIMS / SAP feeds
Pilot duration
Weeks,
not years.

A design-partnership pilot is fixed-scope and fast: a working integrity dashboard on your data structures, an IOW-alerting capability, a draft report, and an integration-readiness plan — without ripping out your historian, LIMS or SAP.

Why a design-partnership pilot

Low-risk, fast, on your data

Every refinery is unique, but a design-partnership pilot is built to land early value on the most universal threat — corrosion — and prove it before you scale.

Quick to stand up

A working dashboard in weeks, built on sample data first.

Augmentation, not replacement

Sits above your historian, UT-sensor, LIMS and SAP systems — nothing is ripped out.

On your data

Your operational data stays governed under your policies.

Co-designed

You shape the loops, thresholds and reports as a design partner.

Clear next step

An integration-readiness plan and a roadmap beyond corrosion.

Outcomes vary based on site, scope, and data availability.

Become a design partner

Let's scope the corrosion loops that matter most and stand up Equipmate on your data structures. We'll set up a technical briefing, walk through the flagship pilot, and give you a clear picture of what a design-partnership pilot looks like at your site.

What a design-partnership pilot looks like

  • Fixed-scope, weeks-long engagement
  • Builds on mock / sample data, then live feeds
  • Augments your historian, UT-sensor, LIMS and SAP systems
  • You co-design loops, thresholds and reports
  • Working dashboard, IOW alerting, "Ask" and a draft report
  • Integration-readiness plan to scale with confidence