Industrial AI at an oil & gas refinery

AI-native Integrity OS · for the process industry

Every decision that keeps a plant safe and profitable.

Proposed by AI, owned by an engineer, executed and graded on one record.

Equipmate reads what the plant already knows - corrosion, chemistry, inspection findings, failure history - and proposes the calls that keep it safe and running. An engineer owns every decision, and reality grades every call. Corrosion is where it runs deepest today.

Live now Corrosion Intelligence is in a design-partnership pilot at a major SAP-using refinery — catching wall loss before it becomes loss of containment. Want to see it live? Watch the walkthrough of our demo refinery now, or ask for a guided tour. Watch the demo → Request a live demo →

Reduce Unplanned Downtime

Surface the corrosion and degradation that leads to leaks and shutdowns — before operations are impacted.

Lower Maintenance Costs

Inspect and repair at exactly the right time — eliminating both over-inspection and surprise interventions.

Optimize Throughput

Avoid integrity-driven rate cuts and unplanned shutdowns — keep units running at peak.

Improve Safety & Reliability

Catch loss-of-containment risks before they escalate — protecting people and critical infrastructure, defensibly.

Continuous Improvement

Every prediction is linked to the inspection outcome that follows — models sharpen on your plant's own ground truth, no manual retraining.

The ground-truth loop

Every prediction meets its outcome.

Most tools stop at the forecast. Equipmate registers every call it makes — corrosion-rate forecasts, IOW breaches, RBI flags — and links each one to the inspection finding that proves it right or wrong.

1

Predict

Every forecast and flag is registered — timestamped, attributed, owned. Nothing disappears into a dashboard.

2

Inspect

The next thickness reading or inspection finding closes the loop automatically — prediction and outcome, side by side.

3

Learn

Accuracy is graded and the models sharpen on your plant's own ground truth — auditable end to end, not an industry average.

Coverage

One Integrity OS, domain by domain

Corrosion is where Equipmate runs deepest today. Inspection, reliability and operations are the same platform, the same record and the same accountability, at different depths. The Integrity OS is not something the product grows into; it is the thing the domains are modules of.

Corrosion
Corrosion
monitoring & IOW alerting
Inspection
Inspection
risk-based inspection
Reliability
Reliability
failure & RCM intelligence
Operations
Operations
process & prescriptive

Today — live corrosion pilot at a SAP-using refinery.

The opportunity.
What integrity pays back.

What AI-driven integrity & reliability programs deliver across the industry — the value Equipmate is built to capture.Industry ranges (US DOE FEMP · McKinsey · Deloitte · ARC / Gartner APM) and published refinery loss data; Equipmate pilot results to follow.

Apply for Pilot Program
$2M–$20M+
Avoided loss per
critical event
20–40%
Reduction in
unplanned downtime
15–25%
Lower maintenance
costs
0.5–1.5%
Avoided rate-cuts
& throughput

Ready to see corrosion coming?

Request a technical briefing, or apply for the pilot program — and see Equipmate on your data in weeks, not years.

Request Technical Briefing Explore Pilot Program